As a hidden threat to any air compressor's performance, air leaks are generally the most common cause of wasted energy. They cause an average of 20% lost air if not regularly checked. The good news is it's relatively easy to avoid such a cut into your overhead costs.
To put it into tangible costs, a leak of 3/8 inch operating at 100 psig can cause 32,500 EUR lost annual revenue. A simple way to see if there's leaking air is to apply soapy water to connection points and pipes. If bubbles form, you'll know air escaping.
Another method is to monitor pressure gauges. A dip of 10% or more likely means there's a loose connection somewhere in your compressor. With the ES4000 connect controller, this is handled digitally.
Not rectifying leaks puts unnecessary strain on your equipment, as the compressor will need to compensate for the lost air. This is where higher energy costs and increased wear and tear occur. Preventative maintenance is worth the time. All air machines, including small and medium compressor equipment, run such risks.
Since the ES4000 connect constantly monitors your equipment, you'll be notified as soon as problems arise. In addition, it comes with ICONS to connect to mobile devices via Wi-Fi for remote access. If you don't have an air compressor equipped with this technology, then routing maintenance and checks are highly recommended.
The good news is that rectifying air leaks is as simple as replacing filters, o-rings, seals, and worn pipes. This is in addition to tightening loose connections. You'll want to follow recommendations for each component for maximum performance.
